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In high resolution audio circuits, the power supply is of great importance.   I've been learning this by painful experience for several years.   Here is, approximately, what I've figured out; starting from the AC in (left), and working to the DC outs (on the right).   I'll link my vendors the first time I mention them, and again at the end. There are actually two possible power supply configurations at this time, one using solid state rectifiers, and the other a 5AR4 vacuum rectifier. The one with the solid state rectifiers is ridiculously economical, the B+ transformer coming from Angela for the princely sum of $17, and the complete iron cost for the amp is less than $70. To me, the solid state powered version sounds just as good as the vacuum one, but there's about a one in three chance that that B+ transformer will have a slight mechanical hum, so I don't want to use them in a commercial piece; thus the vacuum rectified one, which is also simpler to operate and prettier. I'll list the parts common to both versions (most of them, actually) the first time through, and then the changes for the vacuum version..
![]() Line Cord   I've tried cheesy zip, great big AC - clothes dryer zip, boutique hi-end; and the biggest bang for the buck is 16ga 'appliance cord'; the round black one you can get in Home Depot.   Zip, large or small, is terrible.   Some of the boutique cords are a little better than the appliance cord, some substantially worse.   I have taken to mounting an IEC320 connector on the back of the piece, so that the power cord can be disconnected. I've heard it both ways about the sonic hazards of an extra connector in the power incoming circuit.   I hear no difference at all, having no line cord trailing from the piece during construction is a terrific convenience, and it looks nice. It is more of a job to inlet nicely into the back wall of the chassis, however. I use the kind that has the fuse holder integral, and an additional benefit for me is that the fuse holder no longer sticks an inch and a half into the crowded chassis. It's Digi-Key part Q201-ND.
Switches and fuses   The fuse is a 5mm × 20mm euro-style, because that's the way the fuseholders are, 1.5 amp slo-blo.   The use of a slo-blo fuse allows the fuse to be rated more closely to the draw of the circuit for better protection, and still withstand the current surge at turn-on into all those empty capacitors.   There will be a green (safety ground) wire in the line cord, take this to a convenient point nearby on the chassis. In my case, there are four unconnected (electrically) plates, so I go to a transformer mounting bolt and from there to another over on the audio side of the chassis. I connect the bottom plates to the these with copper foil across the wooden chassis wall. Transformers The heater transformer is a Hammond 6.3V 4A, number 166N6. The high voltage main transformer is a Hammond 167G120, 120V 500mA. The choke is a 5H 150mA Hammond 158Q; all these from Angela Instruments. The transformer for the bias and tail negative supplies is a little 10VA Amveco toroid, Digi-Key part TE62045-ND. I wire the thing unconventionally to get the two negative supplies:
![]() You see that I use one of the two 115V primaries as the primary, the other 115V primary in series with one of the 22V secondaries to get 137Vac for my -160Vdc tail supply, and the other 22Vac secondary for the -28Vdc bias supply. This is rather unconventional, so I use a 10VA transformer to supply two circuits that burn a little less than two watts. It doesn't even get warm. Rectifier Diodes The ones I used in the beginning were regular 3A 1KV (1N5408) types from Radio Shack; they were the most mongo high-voltage diodes in the place, and were about two bucks or so for three.   I notice that RS now no longer stocks this diode on the wall, but they do have a 2.5A 1KV diode that will work fine.   A better deal is the Diodes, Inc. UF1007, which is a 1000V 1A ultrafast switching diode, Digi-Key part UF1007DICT-ND.   These are fifty cents if you buy one, forty if you buy ten; I get them a hundred at a time for 29 cents.   They're quieter and have a more easily filtered turn-off transient (the wart on the sand diode's nose) than regular 1NXX-type diodes.   The RatShack parts worked okay for me for ten years; take yer pick.   A prime reason that I use sand diodes in my circuits (besides that they're cheap, don't require heater supplies, and sound good), is that they lend themselves easily to the circuit illustrated. This is called voltage doubler rectification. There are shortcomings associated with it, primarily poor load regulation; but in these days of limited availability of high-voltage transformers, it's a very useful technique.   It takes the 120Vac from the trans secondary and produces approximately 320Vdc or so, depending on the filter circuit and load.
Capacitors Capacitors are one of the main items of discussion in Rec Audio. You ask a hundred experts, you're going to get ninety nine different opinions; here are mine. Chokes (Inductors)   Having a choke in the power supply (supplies) really blackens the background and increases the effectiveness of the little RF-shunt capacitors.   The one I used in my original example was from my fixed-to-death Dyna ST-70, 1.5H.   Angela sells the equivalent modern Hammond part.   I now use 5H, the Hammond 158Q, even more blacker and delicious. I don't currently use chokes in the bias and tail supplies, due to my usual space constraints, and because they're not directly adjacent to the signal path. I bet they wouldn't hurt anything, though. If you're going for the complete catastrophe, DIY style, get as mongo with the Henries as you like, can afford, and have room for. Assorted Stuff   Resistors, pots, wire are thankfully not as critical, quality-wise, in the power supply circuit as in the audio signal chain.   In fact, very high-bandwidth series parts may be considered detrimental in this application.   Low noise is, however, a consideration.   I use regular PVC hookup wire from wherever I find it, Radio Shack pots, and regular-grade metal-film resistors.   Don't use metal oxides for that last resistor before the power takeoff; they're a little noisy.   I have used reclaimed wirewounds from old gear to good effect; it's probably the only thing other than the transformers (and big air adjustable capacitors) that I look for when salvaging. A note: You will see in my AC heater supplies a resistor labeled 'RDROP', preceded by a nonpolar cap. A lot (most, actually) of heater transformers/windings will produce more than the 6.3 specified volts in service. I saw a test report yonks ago (I think it was in an early 'Glass Audio') that showed that this shortens tube life by tens of percent, statistically. Conversely, operating them just a tenth or two of a volt low statistically lengthened their life similarly. I have a bunch of 2W inductive wirewound resistors of 0.1Ω and 0.25Ω, and I take the voltage in service to just about 6.1 or 6.2 volts. This affects tube operation not at all, as far as I have tested for, and insures a long, long life for these valuable components. That cap is a filter, it gets all the high frequency rubbish off the heater AC, so it can't get into the audio circuit. It makes a difference.
![]() You will see that for the vacuum rectified supply there are just a few changes. The main power transformer is now a Hammond 372FX, which contains the bias and heater (and rectifier heater) windings. Actually, the last two examples have used the 370FX, which is 275-0-275Vac on the HT secondary, but I couldn't get quite the voltage I want from them, so now I use the 300-0-300Vac version and a little smaller first capacitor, a 10µF SCR metallzed polypropylene, to keep the voltage down at 320Vdc or so. The rest of the B+ filter is as above. The bias supply is now half-wave rectified from the 50Vac bias tap on the main winding, the only change being the reduction of the final voltage divider resistor from 15K to 4.7K, since the raw supply is 50Vac rather than the 22Vac from the toroid winding. The tail transformer is now an Amveco 62042, same type toroid but with 12Vac secondaries, and wired a little differently:
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That's all I can think of.   If I've left anything out, or you have other questions, drop me a post at Poinz |
Last Updated February 6, 2006
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